Sigma Technologies is the largest independent polymer capacitor technology group in the US.  Sigma is actively developing capacitor technology for high voltage and high energy density pulse power applications, high temperature electronics and applications that require high small size high capacitance electrostatic capacitors.  Sigma supplies technology and equipment to capacitor producers and capacitor material suppliers.   Sigma personnel consults on new capacitor designs, capacitor testing and capacitor failure mechanisms

 

                         HYBRID FILM METALLIZED POLYMER CAPACITORS

Hybrid Capacitor Films
Hybrid films are conventional capacitor dielectrics such as PP, PET, PES, PEN and PVDF that are coated with radiation cured acrylate polymers (see Radiation Cured Polymers).  Hybrid films are used to produce conventional metallized and film foil capacitors with superior operating properties  

 

 

Dielectric Properties OF Acrylate Coatings

High Temperature Polymers >250oC

Dielectric Constants k=2.5 to k=11

Pin Hole Free Coatings

Amorphous Polymers

High Breakdown Strength >1000V/mm

Low Leakage Current

Low Dielectric Absorption

 

 

 
Hybrid Films Capacitor Properties       Higher Operating Temperatures
Improved Electrical Termination
Improved Corrosion Resistance             Higher Endurance to Partial Discharges
Higher Breakdown Strength 
Improved Self Healing Properties             Superior Current Carrying Properties 
High dV/dt Performance

 

                                      POLYMER MULTILAYER (PML) CAPACITORS

PML Capacitors
are produced in a one step process in a vacuum chamber.  1000s of acrylate polymer and metal layers are deposited in sequence on a rotating drum.  A "mother" capacitor strap is produced in a short period of time which depending on size may be segmented to 1000s of capacitor chips.  The chips are terminated and can used in an SMD configuration or they can be encapsulated in a plastic package.

 
 
PML Capacitor Properties        
High Operating Temperatures            High Capacitance                        50mF/10V part in a 5mx5mx2mm vol. Stable DF  at a -200oC to +200oC Temp. Excellent Thermal Shock Properties    Low ESR  and ESL

 

CAPACITOR EQUIPMENT

Sigma manufactures a series of custom capacitor equipment that are used in the production, quality control and testing of metallized film and film/foil capacitors

  • Hybrid Capacitor Production Equipment (See Turn Key Coating Systems)

  • PML Capacitor Production Equipment

  • Capacitor Termination Equipment

  • Specialty Power Supplies for dv/dt Testing

  • Non Contact ohm/sq Measuring Equipment for QC Purposes

  • Non Contact ohm/sq. Module for Measurement During the Winding Process

  • Partial Discharge Data Acquisition System

 

This site best viewed in Internet Explorer 5+ or Netscape 4+ w/Flash 5 and JavaScripting Enabled.